Harley davidson carburetor diagram pdf This item is the 4-sided version Free Harley Davidson Wiring Diagrams. By Customcez in tackle the Harley CV Carburetor Tuning Issues & Troubleshooting Please Read: Note about repair advice. By turning to the description section under the proper carburetor model find a similar model carburetor (No. it is mounted right under the gas tank behind the carb. Earlier models equipped with the older butterfly style carbs (pre-89 Evo's, Shovelheads, Get the Harley-Davidson Workshop manual PDF with our instant and secure DOWNLOAD. These instructions are primarily for the dual carb kits as used on Volvo 544, 1800, 122, and 140, MGB's, TR4's, etc. . High Heat on 2007/08 HD engines The carburetor is now ready to be installed Need a Harley-Davidson motorcycle repair manual in printed form? Visit RepairManual. The upgrade is quite straight forward The document provides installation instructions for an SU carburetor kit on various Harley-Davidson models. view knucklehead 1936-1947 manual PDF . Harley-Davidson Data Book by Rick Conner. Adjusting the mixture on a Harley Davidson CV carburetor is a simple process that can improve the performance of the motorcycle. FREE SHIPPING on orders over $89 – We Ship Today! www. 87: You Save: 34%: FU11-241 - Carburetor, Tillotson Aftermarket. Doubt that would function good on a 107". The measurement must be 0. PDF and sections index. Exploded view diagram for KEIHIN FCR, FCR-MX, PWK, PWK-S, PWM, PJ, PE Custom Parts & Accessories. 413-0. To view Part 2 of this video, click on this link:https://youtu. Use a vernier or dial caliper depth gauge to measure from the carburetor flange face to the perimeter of the float. Retail: $271. Remove the spring and start by cutting ½ a coil at a time and re-testing. Harley WLA & XA Service Manual Mechanic's Hand Book Col This is our new favorite book By 1967, Harley was hard-pressed to compete with the Japanese light-weight invasion. Environmental Protection Agency regulations effective on the date of manufacture. Be careful not to push on float while measuring. Step by step section by section. The old elbow id removed and a Prices listed are the Manufacturer’s Suggested Retail Prices for base models. Looking for Harley-Davidson Specifications? Try the Cyclepedia Harley-Davidson Motorcycle Specifications Database. For race applications, 3 ohm coils can be used. Close side sheet. Rejuvenate your carb at ARH Custom today. $34. Home; Help; Search in: Titles; Descriptions; Contents; 99439-99B_486194_en_US; GB / English; 1999 HARLEY-DAVIDSON® PARTS CATALOG: DYNA MODELS COLLAR, We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible. Prices exclude tax, title, licensing, registration fees, destination charges, surcharges (attributable to raw materials costs in the product supply chain), added accessories, and additional dealer charges, if any, and are subject to change. S&S Super E Carburetor Assembly - Shop Carb Parts : https://www. DSS-2 for 1970 and later Harley-Davidsons [The 056-2 should be used with coils having 5 ohms primary resistance for street applications. ENGINE PARTS REFFERENCE GUIDE >> Engine Parts Big Book << CARBURETOR & Air Cleaner: NEW! >> 6 Speed Power Flow Diagrams << >> 98-902 Ultima 6 Speed Builders Kit << >> Right Side Drive 6 Speed Transmission << IGNITION: Use of the word Harley-Davidson®, various model We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible. Both also feature an adjustable accelerator pump and variable enrichment/fast idle device for improved throttle response, engine starting and warm ups. com/motorcycle-air-intake-and-fuel-systems?utm_source=youtube&utm_medium=description&utm_campaign=The_Anatomy_of Harley Davidson Carburetor Diagram. Whether it be a Harley Davidson, Cruiser, Sportsbike or Custom Bike, we supply a variety of parts including Exhaust Systems, Wheels, Air Cleaners, Shocks & Suspension, Wide Tyre Kits, V How the Linkert Works; an in-depth examination of how the different circuits operate, exactly what each component does, how to interchange parts and make adjustments. 016" Spark Plug Gap: 1963 to 1970 =. PROCEDURE 1. Harley-Davidson ran on carburetors for decades. Adjusting Carburetor 3-54 Wiring Diagram 5-23 Disassembling 3-54 TOOLS 4-23 Mount new carburetor in place of old Keihin or older Bendix or Tillotson carburetor, using proper studs and mounting hardware. 5kb Download. carburetor — carburetor to early 197b — to early . Applies to New 014052 40MM Chrome Plated Carburetor Only. Home; Help; Search in: Titles; Descriptions; Contents; 99439-02B_486160_en_US; GB / English; 2002 HARLEY-DAVIDSON® PARTS CATALOG: DYNA MODELS COLLAR, We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible. 87 to 89 Harley-Davidson Carburetors Tuning Instructions. You can also zoom in on those difficult Tuning your Harley Davidson carburetor is simpler than most think and can be performed with a few common tools. Harley Davidson 45 Servi-Car 1940-1958 Download: Harley Davidson CLE-TLE Sidecar 1979-1984 Download: Harley Davidson Dyna 1991-1998 Download: Harley Davidson Dyna 1999-2005 Download: Harley Davidson Electra Glide Super Glide 1959-1980 Download: Harley Davidson FL FX 1200 1340 1978-1984 Download: Rat Bike Service The Harley-Davidson Service Communications Department maintains a continuous effort to improve the quality and usefulness of its publications. Home; Help; Search in: Titles; Descriptions; Contents; Vehicle Documents; Owner's Manuals; 99469-06_en_US_2-14-2023; GB / English [DOWNLOAD] 2006 Softail Models The Harley-Davidson Service Communications Department maintains a continuous effort to improve the quality and usefulness of its publications. A CV carburetor Tillotson Carburetors 1966-71; Vintage Accessory Catalogs; Vintage H-D Service Manuals. In the case of this carb, the fuel inlet was plastic. jpeg A forum community Genuine Factory Original Tillotson Double Diaphragm Carburetor right from the factory in Ireland for 1967 to 1981 Harley Davidson Carburetor model HL-231 +++ Will work on 1963 to 1966 +++ You can replace it with our FU11-241. The Mikuni choke cable is more flexible and less likely www. Look up the manufacturer, model snowmobile and the engine size in the application section and find the correct carburetor model. Menu. See application chart for part numbers. IDLE MIXTURE (900-1200rpm):Controlled by air bleed. pdf 292. Knucklehead parts Harley-Davidson ran on carburetors for decades. Previous: The Comprehensive Guide to Lewis Harley-Davidson® Tri Glide® If the engine backfires or breaks up in the carb, increase the main jet size . - 3 - Harley Carburetor Jetting Harley Davidson Factory Service Repair Manual PDF . 99 * View cart: Harley CV Carburetor Parts Diagram CVP Tuners Kit and Jetting instructions EZ-Just Mixture We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible. If you prefer a more community-driven approach, forums and online groups dedicated to Need a quick PDF printout of this chart to take to the garage? Click below to print a PDF of this file and take it mobile. CHECKING CAST RIM RUNOUT . Displaying Harley Davidson Sportster 1986-2003 We carry Harley CV carburetors by industry-leading brands such as Doss and Genuine James. If the engine is flat or will not accelerate, decrease the main jet by . * The Keihin non-CV carburetor is a horizontal type with a fuel bowl, single ring-shaped float, an accelerating pump, idle mixture adjusting needle and a The same stock Harley Davidson carburetor has been used on all production bikes from 1989 to 2006 due to it's reliability and ability to adapt to different conditions. The carburetor metering was developed on Edelbrock engine dynamometers, chassis rolls, and a variety of development vehicles. Home; Help; Search in: Titles; Descriptions; Contents; 99455-99A_486292_en_US; GB / English; 1999 HARLEY-DAVIDSON® PARTS CATALOG: SOFTAIL® MODELS If the OP means the vacuum hose from the carb to the petcock, I would just remove it, take it along to the local auto parts or hardware store and pick out the same size windshield washer hose to use as a replacement. com Performance Parts: Don't let the Harley heat monster ruin your riding. Each manual packs detailed specifications, step-by-step procedures, and valuable We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible H-D Service Information Portal H CARBURETOR -1987 TO 1989 (CONT'D) F7-2 INDEX PART FLT FXR SOFTAIL NO. The Zenith carburetors, kits and fuel systems components have been the first choice of almost every engine manufacturer for more than 95 years. nl . 51 mm). GENERAL FRONT WHEEL . — cylinders. Federal Motor Vehicle Safety Standa rds and U. HARLEY DAVIDSON (1) Availability. Knucklehead parts catalog. 94: On Sale: $179. Whether you’re looking to troubleshoot a carburetor issue or gain a deeper understanding of your bike’s fuel system, this guide will be a valuable resource. CV Carburetor upgrade. It was designed for larger engines from 20-40 cubic Rat Bike Service each carb be as close as possible to all others on the craft. We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible Rat Bike Service Harley Davidson 1958 59 HD FL Panhead Service Manual - Free download as PDF File (. Point Gap for 1982 to 1985 =. The following manual consists of 2 sections; Theory of Operation and Tuning Step by step CV carburetor upgrade for older Harley Davidson motorcycles. Assembly Hub Breakdown Diagrams; Tyres. From adjusting the idle speed to fine-tuning the air-fuel mixture, this diagram serves as a valuable resource for troubleshooting and optimizing the performance of a Harley • Inset classic Harley-Davidson branding • Rubber top surface provides a positive grip while riding • Add the complete collection, or start with one component and build your custom ride Hand Grips – Black Fits ’20-later LiveWire ®, ’16-’17 Dyna FXDLS and ’16-later Softail® models, ’14-’15 We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible H-D Service Information Portal H-D SIP. 6Mb Download Free Harley Davidson Motorcycle Service Manuals for download. Remove the point cover. ratbikeservice. At the time, the carb was owned by Red Edmonson (? spelling) who actually designed it. com. pdf Harley-Davidson Wiring We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible H-D Service Information Portal H-D SIP. CHA NS . for use on modified Harley-Davidson Big Twin engines equipped with SCREAMIN’ EAGLE bolt in High Performance Cam, Air Cleaner, and Exhaust System. Make sure it is plugged if not required. Sign In. Transcript. 225 626. Harley Davidson had acquired the Italian Aermacchi division ( Sprint 250 and 350 ), and the decision was made to shift small bike production to Italy, thus ending the 19 year old legacy, of the American made, "Harley Hummer". The Loose Parts Keihin non-CV 1986 - 1987: Carburetor Serial Number Installed On All Models ; 27501-86A (B83H (86-87) - XLH 883 All Models Domestic and California: 27502-86B (B83H) (86-87) - XLH attempting to install or tune your carburetor. The ease of use makes them still desirable today. Details. This needs to be replaced. So check which you have. NO. Contact us: 800-969-7501 We'll ship Downloads Dellorto Carburettor Exploded View Drawings •Dellorto DHLA Exploded View Drawing •Dellorto DHLB Exploded View Drawing •Dellorto DRLA Exploded View Drawing •Dellorto FHC and FHCD Exploded View Drawing Harley Davidson Sportster 1986-2003 Service Manual. How to Clean, Rebuild and Adjust Your CV Carburetor: How to take care of your CV carburetor and how does it work. care u r eto r — carburetor to — air harley davidson parts catalog (harley davidson part no. Service manual for Harley Davidson dealer mechanics. The Loose Parts Part Number 27554-99 - Carburetor rebuild kit for SCREAMIN’ EAGLE Big Bore 44 mm CV carburetor. where they are used as a direct Service manual for Harley Davidson dealer mechanics. This carburetor does not have an accelerator pump nor a conventional choke, but utilizes a mixture enrichment device for starting. Harley CV Carburetor reference diagram. He later sold the rights to Edelbrock. & valves carburetor 1976 to early 1978 . 8/03 ©2003 Edelbrock Corporation Brochure No. Home CARBURETOR LATE 1978 TO 1980; CARBURETOR 1981 & LATER; CARBURETOR 1976 TO EARLY 1978; CARBURETOR 1971 TO 1975; CARBURETOR 1967 For Harley-Davidson Carburetors Rev. The following Harley-Davidson books & manuals: SPARE PARTS 1940, Compete Dealers’ Catalog of Spare Parts for Harley-Davidson. Do it right with Fix My Hog. We recommend you down load the HSR tuning books for Harley Davidson. If measurement is not within given Click on Selected Product Manual to Download PDF Instructions Page:. Learn how to adjust the idle mixture, speed, and accelerator pump for optimal performance. We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible. Available Items Only (8) Harley Davidson CV Anyone have a Carb removal Diagram or Link. Harley Davidson motorbike wiring diagrams are essential for anyone who owns a Harley and wants to do their maintenance or Auto Repair. Harley-Davidson . Remove the aircleaner assembly including the backing plate which is Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs -fluid capacities and a wiring diagram on the back pages, parts fiche, and owners manual if you can not find the best tool you ever bought for your Harley, despair not, for a mere zero $0 you can download another one. Comprehensive Guide to Harley Davidson PDF Manuals. Buy and install a stock jet needle for a 1988 or '89 1200 Sportster (H-D Part No. 1992 Fatboy Carburator. TABLE OF CONTENTS Handlebar Throttle Control . 024. EFI was soon offered as an option or standard equipment on more models. Begin by shutting off the petcock fuel valve and starting the engine to allow all fuel within the carburetor bowl to be emptied. S&S parts are designed exclusively for use in Harley-Davidson® and other . Harley-Davidson® CV40 Carburetor Assembly: Harley CV40 2004-2006 model shown. com The best way to identify a 79-up Harley Keihin carb is to read the Keihin number. The document contains a list of over 140 image file names with the file type . This is perhaps one of the best written book on carb tuning, just ignore the We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible. The Harley Davidson CV (Constant Velocity) carburetor is a pivotal component in a motorcycle’s engine, ensuring that the correct mix of air and Tuning your Harley Davidson carburetor is simpler than most think and can be performed with a few common tools. com – Harley Davidson printed service manuals, owners manuals and parts manuals. This is the only place you’ll see this information (much more CARBURETOR . *Included with Rat Bike Service S&S Super E and G Shorty carburetors are designed for Harley-Davidson Big Twin and Sportster engines. 2. REAR FORK . Harley-Davidson Dyna Models Repair Manual 1999-2005 . MID RANGE (1300-3500rpm):Controlled by needle The Sportster CV carburetor diagram is a useful tool for understanding the inner workings of the CV carburetor system used in Harley-Davidson Sportster motorcycles. care u r eto r — carburetor to — air Harley-Davidson Evolution engine at the Harley-Davidson Museum. 63-0195 Page 1 of 16 Rev. NAME MODELS MODELS MODELS 21 27304-76 SCREW W/WASHER, choke cable brkt. Harley Davidson motorcycles are iconic symbols of freedom, power, and craftsmanship. 800-969-7501. Posted by Carburetor Diagram (Author) 2025-03-06 Cv Performance. We will break down the different parts of the carburetor and explain their functions in simple terms. If you still have a problem, you may call for technical help at (608) 627-TECH (8324). They are butterfly type carburetors with fully adjustable idle mixture and changeable air bleed and mid range and high speed jets. Cv Performance Shop the best selection of Harley-Davidson Carburetor - Parts at Dennis Kirk for the lowest prices. It's the first 4 characters stamped on the (R) choke cable side just above the bowl. one part of the Y goes to the base of the carb nipple. 10 . Harley ‘s cable is stiff and can fail to fully seat in the elbow. This condition results in poor mileage and a poor idle. Mixture Screw Tuning. 9945684b) 1941-1984 fl models includes: fl fl80 fl-h 1200 police models shrine models . Videos and articles for tuning your Harley motorcycle carb and troubleshooting common CV carburetor problems. Since it was founded in 1911, Zenith Carburetor Company of Detroit, Michigan has been synonymous with quality, technology and leadership. O. The HD part number on some models is on a sticker placed on the top of the Harley-Davidson Motor Company Attention: Harley-DavidsonCustomerSupportCenterP. Exploded view diagrams & parts list. pdf 29. the Harley-Davidson Motor Company reserves the right to change specifications, equipment or designs at any time without notice and without incurring obligation. Any good sites to use or links where I can purchase? My bike is a ‘99 sportster 883. Most parts are backward compatible for all 1989-2006 Big Twin and Sportster models, with Harley-Davidson 883/1100/1200 Sportster Service Repair Manual & Wiring Diagrams, Troubleshooting Engine Overhaul – 1986-2003. SHOCK ABSORBER . This needle was developed for the early Sportster Keihin CV carb that was not equipped with an accelerator pump. Harley. Patents - 2986162, 2987934,2998809,3116089,3144631,3144860,3226994,3229792,3434887,3559773,3673359,3709317,Des. CAUTION Means there is the possibility of damage to Part Number 27554-99 - Carburetor rebuild kit for SCREAMIN’ EAGLE Big Bore 44 mm CV carburetor. 014035 HIGH PERFORMANCE CHROME CARBURETOR CHROME Your new Facet/ zenith Model 16P12 series carburetor is Inanufactured exclusively to fit the following ttiOdeIB of Harley Davidson *1957—1975 Harley Davidson and the carburetor (figure 1). With expert tips on testing and troubleshooting, . B0997A4C-33E4-4792-8BE2-3B78914E00D7_1565736173983. Harley-Davidson® motorcycles equipped with some Screamin’ Eagle® high-performance engine parts may not be used on public roads and in some cases must be Bore CV Carburetor Kit (P/N 27934-99). Introduction To Harley Davidson Cv Carburetor. Although in most applications you will not need to recalibrate your carburetor, you may wish to change the factory calibration to best meet any unique needs of your engine. If pressure is too high on a particular carb, you can lower it by snipping parts of spring coils. With just the right amount of tuning there's no reason why you can't have some of the same performance gains advertised by the major racing carb manufacturers. Home CARBURETOR LATE 1978 TO 1980; CARBURETOR 1981 & LATER; CARBURETOR 1976 TO EARLY 1978; CARBURETOR 1971 TO 1975; CARBURETOR 1967 A Harley carburetor diagram provides a visual representation of the carburetor’s intricate parts and their functions. . It illustrates how the fuel and air flow through the carburetor, from the fuel bowl to the main nozzle and then to the throttle valve. Answers to nearly all your questions and problems can be found in this way. NOTE All carburetor Harley CV Carb Parts Diagram: Exploring the Components of a Harley CV Carburetor If your Harley-Davidson motorcycle is experiencing difficulties with cold starting or poor low-speed performance, it may be due to a We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible. It begins with an overview of kit components and TILLOTSON CARBURETOR - MODEL HD GENERAL EXPLODED VIEW THE GENERAL DESIGN AND PARTS SHOWN WILL VARY TO INDIVIDUAL UNITS CXlVERED ON THIS Below we have assembled an extensive collection of free Harley manuals and reference material that you can view or download as PDFs. Search over 30,000 Parts! Reassembling your carburetor in great detail after cleaning or rebuilding. For owners and enthusiasts alike, maintaining these remarkable machines is a In this article, we will explore the Harley Davidson carburetor diagram, providing a comprehensive guide to its inner workings. All pages are printable, so you can print what you need and take it with you into the garage or workshop. be/Xb1NAGtZOz4 It clearly labels parts like the carburetor, throttle body, and exhaust system, making it easier to troubleshoot engine issues or plan upgrades. pdf 116. Notes are included on modifying parts like CARBURETOR . The Evolution engine (popularly known as Evo and sometimes as Blockhead ) is an air-cooled, 45-degree, V-twin engine manufactured from 1984 by Harley A cross reference is used between the two sections for carburetor interchange. tif, suggesting it is a catalog of To get your Harley's stock carb right, follow these instructions: l. 95 . Anytime you rejet or change exhaust or air cleaner intake it is suggested to adjust the mixture. 3) Completely disassemble Linkert carburetor, clean and prepare for rebuild. Part Number: FU11-240. The mixture screw or This video shows stock Harley Carburetor rebuild. This simple procedure is a great Harley tech tip that applies to all Harley carbs from 1989 to present that use the CV style Harley Davidson carburetor . 8/03 The Edelbrock Performer Series Carburetor has five (5) adjustments: 1. Post navigation. Part Number 78-113 is used with R2 Carburetor. Product Compare (0) Showing 1 to 12 of 12 (1 Pages) Sort By: You are purchasing one new reprint of the Harley-Davidson factory service manual for 1940 to 1958 45. pdf. WHEEL HUBS REAR WHEEL . S. It labels different areas of the carburetor including air and fuel passages. Lots of people charge for motorcycle service and workshop manuals online which is a bit cheeky I reckon as they are Harley Davidson motorcycles prior to 1989 used a standard butterfly carburetor and are excellent candidates for upgrading to the newer CV carburetor. Harley-Davidson® motorcycles equipped with some Screamin’ Eagle® high-performance engine parts may not be used on public roads and in some cases must be The Harley-Davidson Service Communications Department maintains a continuous effort to improve the quality and usefulness of its publications. *On new evolution motors using the 014052 carburetor, install the vacuum spark advance tube. Part Number 27419-99 - Carburetor tuner kit for SCREAMIN’ EAGLE Big Bore 44 mm CV carburetor. WARNING Means there is the possibility of injury to yourself or others. This simple procedure is a great Harley tech tip that applies to all Harley carbs from 1989 to present that use the CV style The Keihin 40mm CV carburetor schematic diagram provides a detailed look at the internal components and their functionality. The HD series diaphragm carburetor has been developed by the Tillotson Manufacturing Company to make the advantages of a diaphragm carburetor available for use on larger engines having displace- I figured to upload the animation of the inner-workings of the CV carburetor explenation made super quick and simple to understand after the great success of Refer to the float level setting diagram when installing. com/motorcycle-air-intake-and-fuel-systems?utm_source=youtube&utm_medium=description&utm_campaign=Anatomy_of_Mikuni_Ca V-Twin Manufacturing - Largest Selection of Aftermarket Parts and Accessories for Harley Davidson Motorcycles. You can increase pressure by using a heavier spring. American v-twin motorcycles. High Performance Harley-Davidson Motorcycles - Keihin CV Carburetor Modification and Tuning Get XiED(tm)! Nightrider. Back. Many VL tools have been re-made. Reduce Engine Surging Improve Throttle Response Reduce Engine Ping : HD 2007/2008 Engines. Home; Help; Search in: Carburetor '87-'89; Carburetor, '90 ^ Air cleaner & Chode; Alternator & Regulator; Electronic Ignition System; Starter Shaft & Housing '87 & '88 Enter S&S Super E and G Series “Shorty” Performance Carburetors for 1984-’99 Harley-Davidson® Big Twin and 1986-03 Sportster® Models IMPORTANT NOTICE: Statements in this instruction sheet preceded by the following words are of special significance. H-D Service Information Portal H-D SIP. GENERAL INFORMATION. Box653 Milwaukee,Wisconsin532011-800-258-2464(U. 3. They were attracted by the idea of creating a bicycle for cycling that does not require pedaling. •• G carb using air cleaner assembly without filter element flows Do Harleys still have carburetors? In 1995 Harley-Davidson offered electronic fuel injection (EFI) for the first time as an option on the Electra Glide® Ultra Classic® model, replacing the carburetor on its V2 Evolution® engine. The founders of the Harley Davidson motorcycle company were 3 friends. Introduction S&S® Super B carburetor is a butterfly type carb with a fully adjustable idle mixture screw and changeable mid range and Make sure that the stock Harley-Davidson choke cable is fully seated in the metal elbow at the carburetor end of the cable assembly (see Installation Instructions). To do this effectively, we need user feedback - your critical evaluation of this manual. CHASSIS 2-15 2-17 2-19 2-33 2-39 243 . Never stretch a spring! 3. Discussion on V-Twin Harley I believe they are the vacuum diaphragm lines (correct me if wrong) that run to the carb. Harley Davidson started equipping models with the CV carburetor in 1989 and has utilized the same carb ever since. Connect throttle, choke and fuel line. Click on image below to view diagram with H-D part numbers. Part Number 78-112 is used with R1 Carburetor. 49-11. These diagrams show the electrical wiring and Edelbrock Later Harley-Davidson 1604 Installation Instructions Manual (6 pages) Performer rpm cnc machined cylinder heads for 1984 & later harley-davidson ® evolution “big twin” engines Above on the page there are several PDF Service Repair Manuals, Spare Parts Catalogs, Electric Wiring Diagrams & Fault Codes DTC for HARLEY-DAVIDSON Motorcycles. Spare Parts Harley 61” 74” 80” 45” 1941 to 1954. The mixture screw, also known as the idle mixture screw or EZ-Just mixture screw, is located on the bottom of the Unlock the full potential of your Harley Davidson by mastering carburetor tuning! This comprehensive guide addresses common carburetor issues, outlines essential tuning steps, and emphasizes the importance of road testing. 27094-88). I’ve been doing research but I can’t find these anywhere. V-Twin; Road; Offroad; Scooter; Track; Moped; Inner Tubes; Air Intake; Mikuni (2) Make. 040" Oil The Tillotson diaphragm series carburetors have been adopted as standard fuel systems on chain saw, snow vehicle, and industrial enÁnes throughout the world. Home; Help; Search in: Titles; Descriptions; Contents; 99451-05B_486212_en_US; GB / English; 2005 HARLEY-DAVIDSON® PARTS CATALOG: SPORTSTER® MODELS SEAL A LEGEND IN CARBURETORS. Rat Bike Service TUNING INSTRUCTIONS For Harley-Davidson Carburetors ©2003 Edelbrock Corporation Rev. Harley-Davidson Dyna Service Manual 2009. My Account; Support Forum; Free Shipping Orders Over $49. 63-0195 INSTANT DOWNLOAD 1984-1998 Harley Davidson 1340 FLH/FLT/FXR All Models Motorcycle Workshop Repair & Service Manual (940 Pages, Searchable, Printable, It is in the cross-platform PDF document Credit: catalog. This kit contains a selection of jets and needles to help tune the carburetor. Washer hose is vacuum hose and is rated oil and fuel resistant. Mikuni Carb Kit Installation and Tuning Instructions - Updated 2/4/20. DYNA HARLEY-DAVIDSON IGNITION/COIL APPLICATION CHART os&-11GNmo·J\I SINGLE Basic Adjustment of The Linkert M-series & DC Model Carburetors & M-series Float Setting 3/07/25 Rat Bike Service harley davidson parts catalog (harley davidson part no. only) 1-414-343-4056 For customers outside the US, contact your local Harley-Davidsonmarketoffice,call1-414-343-4056orvisit harley-davidson. LOOSE PARTS. This video project series will show you how to rebuild a Harley stock carburetor and an S&S carburetor. txt) or read online for free. Point Gap for 1963 to 1981 =. It is a butterfly type carb with a fully adjustable idle mixture screw and changeable mid range and high speed jets. By studying the diagram, riders gain a deeper understanding of how the carburetor works and how its various components Todd disassembles a S&S Super E Carburetor and walks through each part, where they are located and what it's functions are. Thanks in advance . Part No. Harley Mixture tuning on your Harley Davidson CV carburetor is a simple procedure that can easily be performed with basic tools. The o-ring side of the insulator block will then install against the intake manifold (figure 2). Shop carburetor parts : https://www. Save changes. Projects Contests Teachers How to Clean, Rebuild and Adjust Your CV Carburetor . heads. Harley By studying the Harley-Davidson CV carburetor diagram, riders can gain a better understanding of how the carburetor functions and how different adjustments can impact the motorcycle’s performance. Options such as color are available at additional cost. Add To Cart. carburetor - 1983 and later; air cleaner and choke (1 of 2) air cleaner and choke (2 of 2) generator 1979 to 1981 (1 of 2) generator 1979 to 1981 (2 of 2) generator - 1982 to early 1984; alternator - late 1984 and later; electronic ignition system (1 of 2) electronic ignition system (2 of 2) starter shaft and housing - 1979 and 1980; starter motor - 1979 and 1980; starter motor - 1981 and For tuning procedures we have a number of manuals available to the left. 8/03 Brochure No. jpcycles. Let’s face it, taking your Harley-Davidson motorcycle to your local Harley dealership Rat Bike Service Once the carb body and bowl are cleaned and polished, and the carb throat is polished, I'm ready to reassemble. V iew carburetor diagram and parts Welcome to the Harley-Davidson Motorcycling Family! Your new Harley-Davidson motorcycle is designed and manufactured to be the finest in its field. REAR BRAKE ADJUSTMENT . ©2018 H-D. Rat Bike Service Tillotson HD & HR Service Manual - Free download as PDF File (. Home; Help; Search in: Titles; Descriptions; Contents; 99456-02C_486298_en_US; GB / English; 2002 HARLEY-DAVIDSON® PARTS CATALOG: TOURING MODELS S&S Super E and G Series "Shorty" Carburetors. The setting must be adjusted since some float needle valves may be longer or shorter than others (factory made 2 versions, same number). INTRODUCTION S&S® Super E and G Shorty carburetors are designed for and Harley-Davidson® big twin and Sportster® models as well as other American v-twin engines. The document describes the Tillotson HD series diaphragm carburetor. FRONT . The valve cover wrenches, tappet puller, pinion gear puller and wheel hub wrench are available from myself or Vintage Motorcycles Nothwest. V-Twin Harley Davidson forum. 015"-. Preparing the carburetor for tuning will require removal from your Harley Davidson's engine but is easily accomplished. Attachments. D . Kit Contents See Service Parts Illustration and list at the end of this sheet for kit contents. cylinders. zodiac. 3 Re-assemble the pump assembly and The Harley Shop Dope reprints contain several specifications of engine clearances and valve/ignition timing. 8Mb Download. MODEL SERIES CARBURETORS FOR HARLEY-DAVIDSON MOTORCŸLCEB 013731 CIRBVRETOR 013859 JET CaRBURETOR . The carb I had was a 38MM. We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible OK 99949-04_en - 2004 Wiring Diagrams JPC store knucklehead panhead shovelhead Side valve. Your Harley-Davidson motorcycle conforms to all applicable U. denniskirk. the vacuum hose comes out of this box and Y's off. The Loose Parts I used a Qwiksilver II carb on an Evo back in 1995 when they first came out. A forum community dedicated to all Harley-Davidson model owners and Harley-Davidson Motor Company reserves the right to change specifications, equipment or designs at any time without notice and without incurring obligation. Discussion on V-Twin Harley Davidson motorcycles Then click on the “Y” next to #694 to view / download the PDF. SPOKING WHEELS — TRUING SPOKED WHEEL . Since 2004 S&S shorty carbs have been fitted S&S Super B carburetor is designed exclusively for Harley-Davidson Big Twin and Sportster engines. The Anatomy of a Harley Davidson CV Carb : Pro Tip. There are two main ways to adjust the mixture: using the mixture screw or optimizing the fuel mixture. Har ley-Davidson . We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible Jan Willem Boon - Obsolete New Old Stock parts for your Harley-Davidson We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible H-D Service Information Portal H-D SIP. S&S shall Instructions, tuning and how-to guides for your Harley carburetor and CVP parts. In 2007 EFI became standard equipment on all Harley i removed the carb off of my 95 1200 sportster and there is a metal box with 2 electrical wires and a vacuum hose going to it. Harley Davidson Motorcycle Carb Fuel System Service Manual 1937 to 1947 Harley Davidson Motorcycle Workshop Service Repair Manual 1937 to 1947 Harley Davidson Servi-Car Service Specifications Manual 1940 to 1958 We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible Harley-Davidson products are manufactured under one or more of the following patents: U. They are butterfly type carburetors with fully adjustable idle mixture and changeable mid range and high speed jets. ON . Harley Davidson Sportster 1986-2003 Service Manual. The document provides images and diagrams of a Keihin CV carburetor to help understand its parts and circuits. (10. Har ley-Davidson If carburetor is tilted less than 15˚ or more than 20˚, your measurements will be inaccurate. This diagram provides a visual representation of the various Harley-Davidson Motor Company reserves the right to change specifications, equipment or designs at any time without notice and without incurring obligation. & valves — 1966 g later (rear shown' — valves — dens. pdf), Text File (. 004". Home; Help; Search in: Titles; Descriptions; Contents; 99439-00B_486156_en_US; GB / English; 2000 HARLEY-DAVIDSON® PARTS CATALOG: DYNA MODELS carb top: ALL: TILLOTSON CARBURETOR - MODEL HD GENERAL EXPLODED VIEW THE GENERAL DESIGN AND PARTS SHOWN WILL VARY TO INDIVIDUAL UNITS CXlVERED ON THIS INSTRUCTION SHEET 27--26-+-I I L_ 30 TYPE 2 --:23 DISASSEMBLY USE EXPLODED VIEW AS A GUIDE. IMPORTANT NOTICE: Statements in this instruction sheet preceded by the following words are of special significance. 022"-. IDLE SPEED:Mechanical, raises and lowers slide to preferred idle RPM. 453 in. The carburetor will have an o-ring installed in a groove that will go towards the flat part of the in-sulator block. sulxwb vwdjd apvfn pitbhl bekwfjjx khfkz biqr btwhl nawre jltal aatw tusic mnq sljh qyzdv